Monday, December 19, 2016

Bathroom Remodel: Phase VII - Finishing Up

With only the cabinet crown moulding, knobs, and mirror to install we'll bring this project series to a close. We are still going to reset and properly slope the shower sill and make a few other little repairs and paint touch ups but the major work on the bathroom is now complete.

Wednesday, November 30, 2016

Bathroom Remodel: Phase VI - Moving on & Making Progress

We are going to try to make the best of the issues. We'll cover up what we can with floor mats and scrape and grind things into looking decent. We'll re-hang the lighting fixture and see what we can do to secure and straighten out some of the finish work in the bathroom....

Deep breath....  moving on....

This past weekend I installed all of the crown moulding. We just need a final paint cut in and to brush out some of the brad nailing patches.

 Baseboard moulding is progressing around the perimeter, we can't finalize some cuts until the cabinets are in.

 Baseboard around the toilet is done.

We installed the shower head. Its a combination rain head and handheld unit.

We picked up our quartz counter top from Menards. I must say, I'm quite impressed with the quality, the look, and all the extras the counter top came with. They provided black silicone caulk as well as some special tooling spray, a device to tool the caulk, and a pack of shims.

The faucet was mounted onto the counter top and the whole assembly was mounted onto the shimmed and leveled vanity base.  The wall was not level so it doesn't sit flush but that's no surprise considering all of the issues in this bathroom.

It turns out that the contractor didn't follow our plan and somehow placed the HVAC vent such that it partially ended up behind the planned taller cabinet. So we had to move it. This took about a day of work

We had to cut a new hole about 8 inches over and an inch higher than the old one. We cut a filler piece and glued support backing on the inside of the wall. This allowed us to use a minimum amount of patching compound. We chose to use a plaster based patching compound to avoid cracking.

All patched and primed, ready for a couple final coats of paint.

This is the back side of the new HVAC location. We had to balance the duct clearance with reinforcing the stud that needed to be cut. Also, none of the wiring was supported with staples so we added some.

We ordered cabinets for the laundry room when we placed out bath cabinet order.
The projects never end.

Jess has been nice enough to let the dining room become a tool and project storage area for the time being. It's probably time to think about cleaning up since the holidays are just a couple weeks away.

Bathroom Remodel: Phase V - Issues

Well it looks like we found a contractor that performs substandard finish work in our area. James Dean Bruderick. This contractor has been asked to correct issues with the tile installation and plumbing as they were progressing but chose to work at a fast pace, not correct the issues, and moved along creating even more issues. There were many issues in violation of ANSI and TCNA standards as well as plumbing and electrical code. All by Mr. Bruderick of Creative Decor in Michigan.

It's very frustrating and disheartening as we worked very hard planning the bathroom remodel. It's unfortunate that the finish is not what we were expecting at this point.

ANSI A108.02 section 4.3.8
ANSI A108.02, Section 4.3.7
Michigan Plumbing Code section 308.5

These pictures are a subset of the issues. The tile job is botched and could stand to be completely gutted and redone to fully fix it.

This light fixture really didn't fit in the hole. James apparently tried to grind away at the joist above to get it to fit but since only the bottom of the joist was ground down it sat tilted in it's hole causing the light fixture to not sit flush with the ceiling. Also, probably not a good idea to grind away at supporting joists, just move the fixture over the 1/8th of an inch and make it right.

For some reason the electrical connections weren't clamped into the provided fixture junction box.

There were other electrical violations as well, many of the cables were not supported with any staples and one switch was wired incorrectly.

Hard to see in this picture but grout was left like this over many of the tiles.

 Who does plumbing stub outs like this? There were no hangers behind the wall. A firm support helps keep torsion off the pex as you turn the valve on and off and prevents movement from expansion and contraction.

Also, when we were cutting the drain tube for the p-trap adapter the blade of the cutter nicked the hot supply line so I had to repair it, another reason the supplies should be hung properly away from the drain.

I've never heard of grouting the door jam to the tiles. I guess this is the quick way to avoid undercutting the jam properly.

For some reason a curve was cut into this tile. They could have simply put in another tile.

There were a few issues with the mosaic niches. We originally asked that they provide a 12" tall finished storage space, these are closer to 8" since Mr. Bruderick didn't account for the width of the backer board or the tile and mortar. If you look closely at these three mosaics you'll notice the bottom panel actually slopes down as the pattern goes to the right, it was installed crooked. Also, we specified that the mosaic detail strip that goes around the shower should BISECT the middle niche. I didn't know that definition of "bisect" needed much clarification. There is also a slight slope to the detail strip to the right of the niches.
And one of the most egregious errors James Dean made was the installation of the shower sill. The marble sill plate was installed such that it sloped out toward the main bath floor and not into the shower. This caused any water that hit the glass door to drip down to the sill and out into the bathroom rather than back into the shower.

This seems like a very basic thing, odd to have it done incorrectly:

Tile work brought to you by James Dean Bruderick of Creative Decor at 6917 Sanilac Rd., Kingston, MI 48741

When we asked for corrections to the tile work James Dean Bruderick simply gave statements like, "lippage is a challenge" and "I have done more then [sic] 50 showers in the last 5 years, Yours is beautiful"

When asked about code violations James Dean Bruderick offered to correct them if we "really felt" that is was necessary. I wasn't aware that basic code requirements were about feelings.

We also inquired about other aspects of the job (like construction of the shower pan) with James Dean Bruderick and he gave responses like, "The shower is installed 100% correctly, are we really going there?" That seems like an odd response rather than simply answering the questions. Also, it turned out that some things were in fact not 100% correct.

Blowing off questions, not addressing/fixing concerns, lack of a punch list, code violations, use Creative Decor at your own risk.